MetaBoid results in a very hard case on
the surface of the component. Specifically, this is useful in the case
hardening of gears and similar components which are subject to a great deal of
wear in hostile environments. This diffusion coating heat treatment process is
especially useful if there is a requirement for a hard, wear-resistant surface,
overlying a much softer and tougher core. A good example of its application is
a gear wheel. The surface of the teeth needs to be extremely hard so that they
can withstand constant metal-to-metal contact, without undue wear. The
underlying material needs to be tough so that the teeth can tolerate occasional
impact loads, without the risk of fracture.
MetaBoid can be used to give a hard
case onto the cheapest steels which are often not capable of being case
hardened because of their chemical composition. MetaBoid results in lesser distortion
than traditional carburizing or carbo-nitriding techniques.
What is MetaBoid?
MetaBoid is a thermo-chemical process
based on our proprietary plasma-enhanced chemical vapor
deposition technology. Within the framework of this process, the surface layer
of components is enriched with ions capable of forming compounds with the
carbide forming elements in the base material in order to improve the
mechanical properties of the component surface layer. For this process, there
are various furnace technologies, such as pot furnaces and chamber furnaces
with sophisticated automation.
No quenching is needed to attain the
hardness therefore the MetaBoid process produces relatively lower distortion
levels compared to other case hardening processes.